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Why measure displacement?   Detects strain & deflection in materials/structures Adds process control for production-line monitoring Ensures linear & angular motion control Provides dimensional gauging for quality control Serves as reliable indicator of system degradation LORD MicroStrain DVRTs:   offer excellent length-to-sensing stroke ratio have frictionless design for use over millions of cycles are designed for use in harsh fluids and environments offer simple integration with plug-and-play usability are easily customized to your specific requirements d      

Application Study - Machine Health Monitoring Reducing unplanned downtime in the oil and gas industry: use of the SensorCloud™ platform allows operators to characterize machine fatigue, perform predictive analysis, improve system design, and setup monitoring of real-time operating conditions. Rigorous use conditions - Oil and gas rigs operate in complex vibration environments. Characterizing and predicting failure of major components is key in reducing project cost and downtime. Solution Use a wireless sensor network with SensorCloud to monitor equipment condition and anticipate failures. Connect: Deploy the SensorCloud platform in conjunction with wireless torque, pressure, and temperature sensors to collect new rig performance metrics alongside existing process data. Leverage existing technical expertise to provide timely analysis of truck conditions. Monitor: Keep distributed teams informed of equipment performance anomalies and trends that warrant replacement planning with real-time SMS and email alerts. Analyze: Use SensorCloud's embedded MathEngine® analytics tool to unlock business value from historical performance logs. Determine which equipment vendors provided the best return on investment (ROI) and the lowest total cost of ownership. Optimize machine target set points to minimize costs and maximize life. Machine Monitoring Benefits Reduce unplanned downtime and improve safety Make informed equipment purchases & maximize ROI Optimize machine performance and lifetime Challenge Anticipating equipment failures in the oil and gas industry is crucial for managing bottom line operational expenses. Existing methods for collecting and analyzing rig performance data are often inadequate for extracting business value and real-time actionable insights: Manual machine-hour log collection is time-intensive and error-prone It is difficult to unify sensor and process data using different equipment from multiple vendors Analytics packages and associated expertise are typically expensive Live performance monitoring - With SensorCloud monitoring, equipment performance can be tracked during operation for failure conditions . Data can be analyzed further for predictive modeling. Features Scalable big-data visualization & real-time SMS and email alerting Ultra-reliable & secure data archival Flexible and programmable data analytics White-label branding, embeddable widgets & custom portals

Application Study - Machine Health Monitoring Equipment health monitoring and analysis enables predictive maintenance, reduces downtime, and reveals design improvement opportunities. Remote sensing and data collection saves labor, time, and improves safety.   Large machinery in a high vibration environment - Measuring machine structural and component fatigue is necessary to prevent breakdowns and improve design. Solution Mining equipment manufacturers and operators have selected the SensorCloud™ platform to monitor the health of critical assets, improve operational efficiencies, and reduce downtime. Connect: In one application the SensorCloud™ platform was used to monitor fleets of vehicles instrumented with sensor networks. Each vehicle’s network consist of an on- board wireless data aggregator with cellular connectivity, along with 10- 20 wireless sensor nodes designed to monitor strain and structural fatigue. Monitor: Once received by the on- board data aggregator, sensor data is cached locally and automatically uploaded to the SensorCloud platform over the cellular link. Vehicle health data is immediately accessible to the customer’s globally distributed engineering team. Key health parameters are monitored with SensorCloud’s flexible alerting rules, issuing real-time alerts to the manufacturer and asset owners. Analyze: Using SensorCloud's embedded MathEngine® data analytics tool, engineers are able to sift through large scale historical data sets, uncovering key insights for optimizing machine life across the fleet. Challenge The mining industry depends on reliable performance from high value machines that are exposed to incredible mechanical loads and stresses on a daily non-stop basis. Vibration readings, and analysis over time, are used to monitor machine health. Manual measurement techniques are time consuming and can put operators in dangerous situations. Mining operations are often in remote locations with limited internet connectivity for data sharing and analysis. Remote data analysis - Using SensorCloud with MathEngine analytics tool, engineers across the globe are able to review the vibration data.   Machine Monitoring Benefits Reduce unplanned downtime for critical assets Manage operator usage and safety Share data with remote colleagues immediately Engage customers with custom branded interfaces & proactive maintenance recommendations Enable new service-based revenue streams Features Big data time-series visualization Real-time data access, alerting, & role-based data sharing White-label branding, embeddable widgets & custom portals Powerful data analytics tool

Embedded Sensing Solutions Off-highway ground vehicles are exposed to harsh and variable operating conditions.  Understanding the exposure of individual vehicles is critical for maximizing up-time and optimizing maintenance practices.  Tracked ground vehicles such as bulldozers, excavators and cranes are especially vulnerable to wear and misalignment. LORD MicroStrain® Sensing Systems provides embedded wireless solutions for monitoring health and usage including: track tension, wear, sag, & torque; structural loads; weld fatigue; engine health; hydraulic pressure & cylinder position; vehicle orientation, dynamics, & terrain mapping; and environmental monitoring.  Our wireless sensor network is easily installed, lasts for years without battery replacement, and provides reliable health information on distributed components with LXRS® Lossless communication. End-To-End Monitoring Combined with SensorCloud™ web-monitoring, LORD MicroStrain provides an end-to-end sensing solution that delivers actionable alerts.  Embedded analytics and customizable alerts allow users to define their key thresholds and receive automated messages about the health of the vehicle and its components. As a result, operators can schedule maintenance and anticipate part replacement before failures occur for optimized fleet costs.

Why monitor component health? Monitoring component health is vital for maximizing machine availability and reducing operating costs. Industrial vehicles are subject to variable conditions that undermine their performance and longevity. LORD MicroStrain’s integrated monitoring systems provide a scalable solution to effectively track vehicle health and component use. They are ideally suited for enhanced condition based maintenance (CBM) of heavy-duty construction equipment.     Why choose LORD MicroStrain?   LORD MicroStrain’s miniature wireless nodes (for vibration, pressure, load, corrosion, strain, torque, temperature, and orientation) integrate across engines, power trains, brakes, bodies, and cabins. Their wireless design enables rapid integration and installation without any disruption of performance or operation.     Track Unlimited Parameters with Sophisticated Analytics   LORD MicroStrain’s vehicle monitoring systems, including the SG-Link wireless sensor node, track structural strain on off-highway vehicles. Embedded fatigue tracking algorithms enable automated alerts for streamlined maintenance action and fleet management. Wireless data is aggregated on a base station that supports custom health indicators.   It also enables secure communication with SensorCloud™, a remote data management and analytic platform that gives service technicians access to unlimited fleet data for enhanced tracking, reporting, and alerts. As a result, heavy-vehicle operators improve the effectiveness of scheduled maintenance programs, maximize component life, enhance machine availability, and reduce operating cost... all without sacrificing hauling performance.   LORD MicroStrain’s CBM systems are capable of integrating intelligent health metrics to: Maximize engine power management Monitor torque and planetary power train transmission Track brake fluid temperature and pressure Report loads in suspension Measure vehicle orientation Verify cabin comfort in trucks, loaders, excavators, dozers, and harvesters

Why monitor fixed-wing health? By monitoring aircraft component health, operators and manufacturers are able to more accurately detect defects, premature wear, and other issues that result in increased maintenance costs and unexpected downtime. Monitoring conditions such as vibration, strain, and noise can also result in safer operation, as well as a more pleasant experience for crew and passengers.   Wireless health monitoring:  Eliminates need for bulky, intrusive wires  Is easy to install and maintain  Can be customized to any aircraft type  Samples continuously at a high rate  Allows data storage, review, and analysis with LORD MicroStrain’s SensorCloud™ platform  Multi-channel nodes with internal temperature sensor Deployment up to 2 km from wireless base station Continuous data sampling range: once per hour to 512 Hz Operating temperature range: -20 to 60° C LXRS® proprietary protocol: Lossless Extended Range Synchronized wireless data Low power consumption, rechargeable battery IP65/66 environmental enclosures available Data storage: local and/or forwarded to SensorCloud™ server (when integrated)

Why monitor torque? Predict system degradation Monitor overload conditions Ensure proper rotor/engine load balancing Analyze driveline resonance Perform root cause analysis of machine failures Provide accurate feedback for flight controls Determine health of vital rotating components LORD Sensing’s Torque-Link: Is easy to install and integrate Transmits torque data wirelessly Allows remote node configuration Uses unobtrusive, lightweight hardware Eliminates need for slip rings Is ideal for high-RPM applications Meets DO-160 standards for temp and vibration TORQUE-LINK-LXRS Specifications Single differential analog input channel (two-channel option available) Fits 2”-6” shafts (custom sizes also available) ±32 μsec node-to-node synchronization Requires 3.5” minimum axial length Continuous sampling up to 512 Hz -40° C to 80° C temperature range Custom-engineered ABS thermoplastic housing Weighs as little as 200 grams Low power consumption / replaceable batteries Torque-Link Applications Flight Testing: LORD Sensing’s Torque-Link has been used successfully by several companies in flight test applications. Instead of relying on bulky, unreliable slip rings that require hours to install, engineers were able to quickly install Torque-Link nodes and connect it to a wireless system for fast and accurate torsional strain measures.  Off-Highway Vehicles: The limitations of slip rings is perhaps most apparent on the proving grounds for off-highway vehicles. During development tests, slip rings may last only 100-200 hours before failure, while the Torque-Link wireless node has been proven to endure for more than 1,000 hours. In addition, removing a failed slip ring may require several hours. A Torque-Link, meanwhile, requires less than five minutes for removal, battery replacement, and re-installation.  Rotating Machinery Analysis: Engineers performing root-cause analysis for rotating machinery failures use the Torque-Link in burst mode (up to 4 kHz) due the higher frequency required for analysis of torsional vibration and driveline resonance. In the field, a system of more than ten Torque-Links has been used by a company to analyze how driveline resonance caused driveshaft failures on fracking pump trucks. LORD Sensing’s Torque-Link technology successfully analyzed the situation and provided a damping solution.  Condition-Based Maintenance: Many companies currently rely on accelerometers and thermocouples to measure bearing vibration, pump vibration, machinery vibration, and temperature. Using a LORD Sensing Torque-Link not only accomplishes the same goals but also increases accuracy and can also identify other issues-- helping to more fully diagnose failures and plan maintenance cycles, which can, in turn, save up to $1 million per hour that would have been lost during unplanned maintenance downtime.